Cast iron production

Made by Gienanth

With its competence and technological ledge, Gienanth has been developing precision machine and hand-molded casting products for decades. Our success is based on dedicated employees who enjoy coping with new challenges.

"A river of iron
          for the sea of quality"

Jürgen MATTHEIS, Melt Shop Operator

Materials

Lamellar graphite cast iron

EN-GJL-200 to EN-GJL-350

Compacted graphite cast iron (GJV)

GJV-300 to GJV-450

Spheroidal graphite cast iron (SG iron)

EN-GJS-400-18-LT to
EN-GJS-700-2

Special material with highly siliconized spheroidal graphite
EN-GJS-500-15 to
EN-GJS-600-10

Melt shop equipment

The state-of-the-art melt shops at both sites have a total yearly capacity of more than 100,000 tons. The base materials we use include pig iron, steel scrap, cast iron scrap, and recycled materials. Electricity and coke are the energy sources. The composition of the raw materials for the primary molding process is analyzed continuously.
In addition, our automated magnesium wire treatment with a digital forklift control system is unique worldwide. The technology makes maximum process reliability possible and best quality for our hand-mold and machine-mold castings.

Gienanth GmbH:

1 hot blast cupola furnace
(max. 30 tons/h) (availability 2016: 98%)

1 NF coreless induction furnace
(5 tons)

3 MF coreless induction furnace
(3 x 8 tons)

3 holding furnaces
(3 x 60 tons)

Automated wire treatment system

Fronberg Guss GmbH:

2 NF induction furnaces
(2x 6,0 tons)

1 MF induction furnace
(1x 2,5 tons)








Individual production

What you can expect:

The individual production begins in the consulting and development phases and not just with the first cast iron part. When our design engineers determine which cores can be reused several times, they do so in order to exactly produce your cast parts even more economically.

This is what we mean by advice that begins with listening carefully. We adopt your requirements and incorporate our experience right from the start.

Development is a process that is based not only on our experience. With the help of modern IT-based processes such as the solidification simulation, we optimize the production of each and every cast part.

We are motivated by your success.

Engine blocks

With our experience and our know-how we ensure that our customers can rely on high quality, precisione parts, and on-time delivery.

Mechanical parts

We at Gienanth know exactly what really matters when it comes to the production of mechanical parts. That's why we produce pumps, turbines, and other machine parts exactly according to plans and tailored to your needs.

Automotive parts

Whether brakes or transmissions, Gienanth supplies perfectly manufactured automotive parts. The weight of the cast parts varies between 0.5 and 20 kg. Our yearly capacity of approx. 78,000 tons enables us to produce parts for you quickly and reliably.

What can we do for you?

Get in touch with Frank Koch.
+49 6351 408-272
frank.koch(at)gienanth.com

What can we do for you?

Get in touch with Frank Walter.
+49 9431 729-140
frank.walter(at)fronberg-guss.com